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Hi Leisa, in my experience, there’s no-one who will do hard cover books in Australia in quantities. They all send them overseas and require large orders.
Anyone using a thermal binding system with a hardcover charges at least $50 just for the cover part before anything else.
Why not a 300gsm laminated cover and the rest as 100gsm paper saddle stitched or perfect bound depending on the number of pages?
I have sent a private email.